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Using population algorithms to optimize the temperature regime of roasting phosphorite pellets

The problem of rational energy resource use is especially acute for energy- intensive industries, which include high-temperature processing of mining chemical raw materials (for example, the production of phosphorite pellets from apatite-nepheline ore waste by drying and roasting). In this regard, the temperature modes of roasting conveyor machine should ensure not only the completion of the ongoing chemical-technological processes and the required product quality, but also energy and resource saving. Thus, there is an urgent scientific and practical task of optimizing charge heating modes based on the results of modeling heat and mass transfer processes occurring in various zones of the roasting conveyor machine. The impossibility of carrying out expensive full-scale experiments leads to the need to use computer simulation methods. Nonlinearity, large dimension of the search space, high computational complexity make it difficult to use traditional deterministic search methods. Under these conditions, the stochastic methods that deliberately introduce an element of randomness into the search algorithm show good results. Today, population algorithms based on modeling the collective behavior of living organisms and characterized by the ability to simultaneously process several options have become widespread. To solve the optimization problem, it is proposed to use a modified Cuckoo search algorithm (by introducing fuzzy elements), which provides a comprehensive account of a huge number of parameters set for each vacuum chamber of the roasting conveyor machine. The control of the chemical-energy-technological system for the processing of apatite-nepheline ores waste, taking into account the obtained data and based on the existing neural network model of the high-temperature process, will make it possible to minimize the amount of return and provide energy-saving conditions for the operation of roasting units. Read more...

The use of coevolutionary algorithms for optimizing the operating regimes of the roasting conveyor machine

In modern conditions of constant growth in prices for fuel and energy resources, the problem of increasing the energy and resource efficiency of technological processes of industrial enterprises has acquired particular relevance. It is especially acute for energy-intensive industries, which include high-temperature processing of mining and chemical raw materials. To reduce the energy intensity of complex chemical-technological processes, it is proposed to use the possibilities of computer simulation, for example, to optimize the operating regimes of existing equipment. The article has considered the scientific and practical problem of optimizing the charge heating regimes in various zones of the roasting conveyor machine used to produce phosphorite pellets from apatite-nepheline ore waste stored in dumps of mining and processing plants. The specifics of the optimization task (nonlinearity of the objective function, large dimension of the search space, high computational complexity) are significant limitations for the use of traditional deterministic search methods. It led to the choice of population algorithms, which are based on modeling the collective behavior and are distinguished by the possibility of simultaneous processing of several options. The cuckoo search algorithm, which is distinguished by a small number of “free” parameters that affect the convergence, was used to solve the stated optimization task. To select the optimal values of these parameters, it was proposed to use the idea of coevolution, which consists in the parallel launch of several versions of the selected algorithm with different “settings” for each subpopulation. The management of the chemical-technological system for the processing of apatite-nepheline ore waste, taking into account the basis of the results obtained, will minimize the amount of return and ensure an energy-saving operating regime of the roasting conveyor machine. Read more...